Liquid food packing line

What We Do

Engineering Services for Liquid Food Packers

Specialist consultancy across the full lifecycle of liquid food packing operations — from planned maintenance to emergency response and new installations.

Focused Expertise. Practical Results.

Every service HES Consulting delivers is built around one objective: keeping your packing lines running at peak performance. We work directly with production teams, engineering managers, and operations directors to provide hands-on support that makes a measurable difference.

01

TPMS Servicing

Planned maintenance that protects your uptime

Total Productive Maintenance System (TPMS) servicing provides a structured, scheduled approach to maintaining liquid food packing equipment. We develop and deliver bespoke maintenance programmes tailored to your specific line configurations, ensuring critical components are inspected, serviced, and replaced before they cause unplanned downtime.

  • Bespoke maintenance schedules aligned to production windows
  • Condition monitoring and wear-part management
  • Documentation and compliance records
  • Reduction in unplanned stoppages and reactive spend

02

Line Optimisation

Unlock the performance already in your lines

Many packing lines operate well below their designed capacity due to accumulated inefficiencies, poor changeover practices, or unresolved bottlenecks. Our line optimisation service provides a systematic, data-driven review of your operation — identifying where time, product, and money are being lost, and delivering practical improvements that stick.

  • OEE analysis and throughput benchmarking
  • Bottleneck identification and resolution
  • Changeover time reduction
  • Operator and maintenance team coaching

03

24/7 Production Support

Expert backup whenever your lines are running

Production doesn't stop at 5pm, and neither do we. Our 24/7 production support service gives your team direct access to specialist engineering expertise around the clock. Whether you need remote guidance to resolve an issue quickly or on-site presence during critical production runs, we provide the technical backup that keeps output on track.

  • Round-the-clock remote technical support
  • On-site availability for planned and unplanned events
  • Escalation support for complex or recurring faults
  • Shift handover and production continuity guidance

04

Breakdown Response

Fast diagnosis. Faster recovery.

When a line goes down, every minute counts. Our breakdown response service provides rapid, expert diagnosis and resolution of mechanical and process failures on liquid food packing equipment. With deep knowledge of the most common platforms and failure modes, we get to the root cause quickly and restore production with minimal delay.

  • Rapid on-site or remote fault diagnosis
  • Root cause analysis to prevent recurrence
  • Temporary and permanent repair solutions
  • Post-breakdown review and recommendations

05

Installations

New equipment, delivered right first time

Installing new packing line equipment is a significant investment. Poor project management or inadequate commissioning can cost weeks of lost production and years of underperformance. HES Consulting provides independent project management and hands-on technical support throughout the installation process — from factory acceptance testing through to full production sign-off.

  • Independent project management and vendor oversight
  • Factory acceptance testing (FAT) and site acceptance testing (SAT)
  • Commissioning, trials, and performance validation
  • Operator and maintenance team training

Ready to discuss your requirements?

Tell us about your operation and we'll advise on the most effective approach.